Engine Components


Engine Valve Train Housings

  • The only material and process option that meets all of the customer's requirements for high strength and machinability
  • Superior ultimate strength and cold formability
  • Net shape designs greatly reduce cost of machining
  • Greater ability to conduct heat areas from critical areas

Engine System Components

Angstrom Aluminum Castings produces high quality engine system components through fully automated high pressure die casting cells. By utilizing 'vacuum enhanced' high pressure die casting, the process is able to support thinner walls, complex part geometries and better porosity performance for these engine system components.

  • Aluminum High Pressure Die Casting (HPDC)
    • Vacuum Enhanced HPDC
    • In House Spectrometer
    • Gas Sampling – Stahl Testing
    • K-mold –Inclusion Testing
    • X-Ray Testing
  • Precision Machining
    • Non Ferrous Products
  • High Pressure Parts Wash
  • Component Assembly

Front Engine Components

Angstrom Aluminum Castings produces high quality front engine components through fully automated high pressure die casting cells. Die casting automation includes: metal delivery via launder system, automatic metal ladling and die spray, robotic part extraction, quench, trim placement and part delivery to the inspection and pack off station.

  • Reverb Furnaces
    • Melt 27,000 tons of aluminum per year
  • Aluminum High Pressure Die Casting (HPDC)
    • Vacuum Enhanced HPDC
    • In House Spectrometer
    • Gas Sampling – Stahl Testing
    • K-mold –Inclusion Testing
    • X-Ray Testing
  • Precision Machining
    • Non Ferrous Products
    • CNC Machining Centers
  • High Pressure Parts Wash
  • Component Assembly
  • Leak Testing

Transmission Components

Angstrom Aluminum Castings produces high quality transmission components through fully automated high pressure die casting cells. In terms of high volume production, die casting is superior to all other casting processes. These transmission components can be produced very quickly, resulting in low part costs.

  • Aluminum High Pressure Die Casting (HPDC)
    • Vacuum Enhanced HPDC
    • In House Spectrometer
    • Gas Sampling – Stahl Testing
    • K-mold –Inclusion Testing
    • X-Ray Testing
  • Precision Machining
    • Non Ferrous Products
  • High Pressure Parts Wash

Transmission Races/One Way Roller Clutch

Various automotive and light truck applications

  • Manufactured from Special High Alloy Tubing and Forgings.
  • Internal/External Broaching to 25 tons, 72 inch stroke.
  • Creep feed Grinding for cam ramp profile and engagement lugs.
  • Induction Hardening and Tempering.
  • Various Inside/Outside Diameters and Face
  • Internal/External Face Grinding

Pulleys and Hubs

  • Superior heat transfer properties
  • Noise and vibration dampening
  • Superior fatigue and ultimate strength when compared to all others processes and materials
  • Net shape designs that allow for lighter weight end designs

Engine Block Machining

Internal Combustion engines are made out of Aluminum Castings. State of the art CNC machinery with synchronized pallet system to machine Engine Blocks. Both cubing and semi-finish machined engine blocks can be handled.

  • 11 synchronized automated machining centers
  • 20” x 20” 20” cubing capacity
  • Washing
  • Leak-testing
  • Laser Etching & Tight Lot control

Engine Head Machining

Internal Combustion engines are made out of Aluminum Castings. State of the art CNC machinery with synchronized pallet system to machine Engine Heads. Both cubing and semi-finish machined engine blocks can be handled.

  • 11 synchronized automated machining centers
  • 20” x 20” 20” cubing capacity
  • Washing
  • Leak-testing
  • Laser Etching & Tight Lot control

Manufacturing Processes

  • High Pressure Die Casting (HPDC)
  • Precision Machining
  • Leak Testing Capability
  • Metal Stampings

Engineering

  • Prototype
  • Simulation
  • Testing

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Our Business Locations : USA (Indiana, Michigan, Ohio, North Carolina, South Carolina) and Europe (Germany, Hungary)